Sistema industrial de medição de umidade por infravermelho on-line, instrumento de coleta em tempo real de umidade sem contato em processo de produção - AMT/SFY-HW

在线近红外水分仪

在线近红外水分仪It is a device that relies onNear-infrared spectroscopy analysis principleDeveloped industrial-grade non-contact real-time moisture content detection equipment, specially designed for automated production lines. The core principle of the equipment is that water molecules have specific absorption characteristics for specific bands of near-infrared light sources. During operation, the optical probe continuously emits a stable light source, irradiating the surface of dynamic materials on the conveyor line, collecting the reflected spectral signals of the materials in real time, and quickly completing signal analysis and data calculation through the built-in high-precision intelligent algorithm, outputting accurate moisture content values in milliseconds. The entire process requires no manual sampling, no contact with materials, and no waiting for drying, and can achieve24-hour uninterrupted continuous monitoring, completely abandoning the lag of traditional detection methods, and comprehensively adapting to the needs of industrialized continuous production.

O equipamento adota uma estrutura modular dividida madura, composta por uma sonda de detecção de alta precisão e um transmissor inteligente de controle principal. Possui estrutura simples, instalação flexível e pode ser adaptado a várias condições de campo, como linhas de transporte de correia, calhas de material, silos de armazenamento e saídas de descarga. A instalação e a depuração são convenientes, sem necessidade de modificar os equipamentos de produção existentes. A máquina inteira é equipada com um algoritmo inteligente de compensação anti-interferência desenvolvido internamente, que pode neutralizar automaticamente fatores de interferência externos, como poeira no local, flutuações de luz ambiente, diferenças de cor do material e espessura irregular do material, evitando efetivamente erros de detecção e garantindo medição precisa, forte estabilidade e alta repetibilidade durante a operação de longo prazo. Além disso, o equipamento não possui peças consumíveis fáceis de desgastar, não requer calibração frequente, reduz significativamente os custos de manutenção e mão de obra no estágio posterior, e é adequado para operação contínua de longo prazo em vários ambientes industriais complexos.

Compared with traditional manual drying and testing, fixed-point sampling and detection methods, this equipment has fast detection speed and real-time data synchronization, fundamentally solving the industry pain points of lagging traditional detection data, one-sided sampling, large errors, and inability to adjust processes in real time. The equipment is standard with4-20mA analog and RS485 digital dual industrial signal outputs, which can seamlessly connect to factory PLC, DCS, industrial control host computers and other automation systems, realizing real-time upload of moisture data, full traceability of data, automatic alarm for exceeding standards, and automatic fine-tuning of process parameters, completing the closed-loop control of production moisture and helping the digital and intelligent upgrading of production lines.

This equipment has extremely strong versatility and is suitable for various solid materials such as powders, granules, flakes, and fibrous materials. It is widely used in many industries including paper and paperboard, wood and artificial boards, grain and flour, feed and oil, tobacco and tea, textile fabrics, rubber and plastic granules, fertilizer and chemical, mining and building materials, etc.For detailed usage instructions, please contactxiaojianfeng@nesensor.comBy real-time monitoring of material moisture fluctuations throughout the entire production process, it can precisely control the production process, effectively stabilize finished product quality, greatly reduce the defective product rate, and at the same time optimize production processes such as drying and molding, reducing material loss and energy waste, and improving overall production efficiency. With stable performance, convenient operation and maintenance, and strong adaptability, this equipment has become the core supporting detection equipment for modern industrial refined production, standardized control, and cost reduction and efficiency improvement, helping enterprises achieve high-quality and intelligent production.。