Mechanic Sand Near Infrared Online Hydrometry Control System

The Mechanic Sand Near Infrared Online Hydrometry Control System and the Sandstone Production Line Water Monitoring System

Overview of products

The Mechanic Sand Near Infrared Online Hydrometry Control System and the Sandstone Production Line Water Monitoring SystemIt's based on...The principle of near-infrared spectrum analysisNon-contact industrial real-time water detection equipment. The equipment uses water molecules to characterize the absorption properties of near-infrared light in a given wave range, using optical detection, spectroscopy analysis and algorithms to measure the surface and internal water content of the material in real time, without the need for sampling, drying and contact with the material, and allows continuous on-line monitoring of current water line material around the clock.

The equipment is widely adapted to all types of solid particles, powders, tablets and fibre material production lines. It completely addresses the pain points of the slow, high error, inefficient and non-real-time control of production in traditional sampling, provides accurate data support for industrial automated production, quality control, energy optimization and production upgrading and is the core detection equipment for modern smart manufacturing and precision production.

II. Rationale

The Mechanic Sand Near Infrared Online Hydrometry Control System and the Sandstone Production Line Water Monitoring SystemThe equipment optical probe discharges a specific wavelength near-infrared light source, irradiating on the material surface of the fluid line movement, and the water molecule produces selective absorption of a specific spectrum band. Probes collect spectral signals in real time after material reflection, and convert light signals into telecommunications to the master control system.

The system produces real-time water content data for the material, based on a built-in high-precision algorithm model that filters interference factors such as dust, light, material thickness, colour, etc., and also produces a standard signal interfacePLC、DCS· Industrial control systems to achieve real-time data display, automatic control, ultra-restrictive alarms and automated closed loop control for water detection.

Core product advantages

• Non-contact no-lose detection(b) High-quality, high-standard production sites such as food products, building materials, chemicals, light work, etc., which are not exposed to material, do not disrupt product patterns, do not wear and tear, do not pollute.

• Continuous real-time testing: millisecond response speed,24Hourly on-line monitoring, real-time feedback of water fluctuations in material, and a complete departure from laboratory sampling delayed detection models.

• High accuracy and stability.(c) Carrying smart anti-disruption algorithms that automatically compensate for detection errors resulting from environmental light, dust, thinness of material, colour differences, and measure data stability and accuracy.

• Very compatible.: Support4-20mA、RS485For standard industrial signal output, there is a seamless interface between the plant's industrial control system,PLC, touch screens, top machines, adapted to automated production line modifications.

• Installation easy, maintenance simple(b) Structure modular design that is flexible enough to be installed in belt-flowing water lines, sluices, silos, vents, etc., with no easy to lose material, no frequent calibration at a later stage and very low operational costs.

• Smart data control: Supports real-time data, data storage, historical curve queries, ultrasound alerts, supports producers to adjust process parameters and stabilize product quality in a timely manner.

• Compatible complex work(b) A complete anti-dust, tide-resistant, anti-disruption design, with the option of blast-proof machine type, suitable for poor production environments such as dust, damp, industrial disruption, etc.

IV. MAIN FUNCTIONS

• Infrared hydrometer onlineReal-time online water content testing, second-level data updates, dynamic monitoring of material moisture changes;

• (a) Automatic calibration of smart algorithms, long-term use of data without drift and good measurement of duplication;

• Support the storage of multi-group material models, one-key switching of detection material, and the production of suitable multi-products;

• (a) Water over-alert automatic alert, real-time uploading of data and closed ring regulation of the enabling production process;

• (c) Modularized estuarine structure, separation of the host from the probe and adaptation of all types of field installation;

• Low-capacity design, stable operation, low-noise, suitable for long-term continuous industrialization.

Applicable industry and detection material

This equipment is extremely common and suitable for most solid industrial materials.Water online testingThe core application industry is as follows:

• Paper packaging industryPaper, cardboard, cardboard, cardboard, cardboard, pulp, etc.;

• Wood panels industry(b) Wood crumbs, wood powder, cut flowers, slabs, bamboo planks, density sheet materials, etc.;

• Food feed industryFlour, groceries, feed particles, fodder powder, grain raw materials, etc.;

• Tobacco and tea industry(a) Smoke leaves, smoke wires, barbs, various types of dry tea, tea processing, etc.;

• Construction materials, chemical industry(a) Sandstone, mine powder, mine sludge, fertilizer powder, chemical feedstock powder, etc.;

• Rubber Light IndustriesPlastic particles, plastic particles, resin powder, rubber materials, etc.

VI. Value of equipment applications

• Steady product quality(a) Monitoring material moisture on a real-time basis to avoid excess or non-achievement of the water content of finished products and to reduce secondary and back-to-work rates;

• Improving productivity(a) Alternative manual sampling tests, with the avoidance of sampling, drying and testing processes, and significant improvements in production flow efficiency;

• Production cost savings• Accurately controlled water to reduce material loss, dry energy consumption, optimize production processes and reduce the operating costs of enterprises;

• Aided intelligence manufacturing(a) Visualization of production data, automation of process regulation, adaptation plant intellectualization and digital upgrading needs;

• Standardized production controlThe data are retroactive and meet industry quality checks, environmental reviews, standardized production audits.

VII. Composition of equipment

Equipment set byNear-infrared detection probe (head)+ Smart master carrier+ Show Terminals+ Signal Transfer ModuleComposition, simple structure, flexible assembly, customized for installation and measurement according to field conditions Cheng, contact:xiaojianfeng@nesensor.com