Online near-infrared moisture detector - near-infrared online moisture meter manufacturer, free sample testing - online near-infrared moisture detector
Online near-infrared moisture detector - near-infrared online moisture meter manufacturer
Product Introduction
1. Product introduction of online near-infrared moisture detector - near-infrared online moisture meter manufacturer
The near-infrared online moisture meter is aNon-contact, non-destructive real-time continuous detectionAn industrial online moisture monitoring device. The equipment relies on near-infrared spectral absorption principles, requires no sampling, does not touch materials, and can be installed above conveyor belts, assembly lines, and roll material production lines to continuously detect moisture content in granular, powder, block, sheet, and roll materials.
The instrument outputs moisture values in real time and can interface with production line control systems for closed-loop automatic regulation. It eliminates manual sampling and laboratory testing processes, solves detection lag issues, stabilizes product quality, reduces defect rates, and lowers drying energy consumption and material loss. The whole machine adopts a split design, with the controller and detection probe separated. One host can be paired with multiple probes to complete multi-point moisture monitoring on the production line.
2. Core functions of online near-infrared moisture detector - near-infrared online moisture meter manufacturer
- Real-time continuous detection: 24-hour uninterrupted online monitoring of material moisture content with fast data refresh rate.
- Non-contact non-destructive measurement: The probe does not contact the material, no wear, no pollution, and does not damage the measured material.
- Online closed-loop control: Moisture signals can be output as 4-20mA/RS485 signals, interfacing with PLC to automatically adjust drying and batching processes.
- Multi-point detection expansion: A single controller can connect to multiple probes externally, enabling multi-point moisture monitoring on one production line.
- Data storage and query: Automatically records historical moisture data, supports data export, facilitating production traceability.
- Abnormal alarm function: When moisture exceeds upper or lower threshold limits, audible and visual alarm alerts operators for timely intervention.
- Anti-interference compensation: Built-in temperature, material thickness, and dust compensation algorithms to reduce measurement errors caused by environmental fluctuations.
- Convenient calibration function: Supports on-site calibration, can establish exclusive models based on material sample curves.
3. Technical parameters of online near-infrared moisture detector - near-infrared online moisture meter manufacturer
Table
| Item | Parameter |
|---|---|
| Measurement principle | Near-infrared spectroscopy (NIR) absorption principle |
| Measurement Range | 0.1%-95% (range customized according to material) |
| Measurement accuracy | ±0.1% to ±0.5% (depending on material characteristics) |
| Response time | ≤100ms |
| Measurement distance | 50-500mm (adjustable) |
| Detection method | Non-contact, continuous online measurement |
| 信号输出 | 4-20mA, RS485-Modbus-RTU, switch alarm |
| Supply voltage | AC220V / DC24V |
| Probe protection level | IP65 (upgradable to IP67) |
| Working environment temperature | ‑10℃~+55℃ |
| 安装方式 | Bracket mounted above conveyor belt / production line |
| Controller screen | 7-inch color touch screen |
4. Applicable industries of online near-infrared moisture detector - near-infrared online moisture meter manufacturer
- Grain and feed industry: Online moisture detection of wheat, corn, rice, soybean meal, compound feed, etc. on belts
- Food processing industry: Starch, fruit and vegetable products, nuts, baking ingredients, seasoning powder
- Building materials and mining industry: Sand, gravel, mineral powder, clay, gypsum, cement raw materials, fly ash
- Paper and board industry: Moisture monitoring of paper, cardboard, artificial boards, wood boards, and fiberboard
- Chemical and rubber-plastic industry: Chemical powders, granular raw materials, plastic pellets, rubber raw materials
- Biomass energy: Wood chips, straw pellets, biomass fuel, sawdust
- Tobacco and tea industry: Online moisture monitoring of tobacco leaves and tea leaves on production lines
- Organic fertilizer / agriculture and animal husbandry industry: Livestock and poultry manure organic fertilizer, fermented materials, forage
Main Application Areas
- Food Processing — Monitor moisture content in grains, powders, and baked goods to ensure quality and shelf life.
- Chemical Industry — Real-time moisture control in chemical powders and granules to optimize production efficiency.
- Pharmaceutical Manufacturing — Ensure precise moisture levels in raw materials and final products to meet regulatory standards.
- Wood and Paper — Measure moisture in wood chips, lumber, and paper rolls to prevent defects and improve processing.
Keywords:online moisture meter, near-infrared moisture analyzer, NIR moisture sensor, industrial moisture detector, real-time moisture measurement, moisture analyzer manufacturer, online NIR analyzer, moisture monitoring system