Ferrography Wear Sensor - SKA IBE Series
Performance Parameters
| Indicator | Technical parameters |
|---|---|
| Detection capability | Detect the content and concentration of wear particles in engine oil, transmission oil, hydraulic oil, and gear oil, and analyze the number, size, and morphology of abrasive particles |
| Wear particle imaging size | 5～1000 μm |
| Moisture detection | Saturation 0.04-1aw, moisture content 1-10000ppm |
| Maximum magnetomotive force for wear particle deposition (F) | 1200 AN |
| Detection Cycle | ≥1min |
| Optical Magnification | 3x |
| Imaging pixels | 5 million |
| Wear Classification | Fatigue wear/sliding wear/cutting wear/fiber/impurity/bubble |
| Flow Rate | Detection 10-300ml/min, flushing 300-1000ml/min |
| Wear particle spectrum slide | The wear particle spectrum slide resolution is 1024×768 pixels, with a scale bar |
| Data Statistics Management | Statistical calculation and trend chart analysis of wear status can be performed by unit, equipment type, or individual equipment |
Product Introduction
SKA IBE Series (new)
Ferrographic Wear Sensor
SKA IBE SeriesThe ferrographic wear sensor is a high-end industrial device based on advanced image processing technology, specifically designed for precise monitoring and analysis of metal particles (especially ferromagnetic wear particles) in machine lubricating oil. Through unique electromagnetic excitation technology, the sensor can effectively attract wear particles in the oil, and through the perfect combination of optical lenses and industrial CMOS cameras, it can identify in real time and automatically classify various types of wear particles in the oil, covering cutting wear, sliding wear, fatigue wear, non-metallic abrasive particles, fibers, water droplets, air bubbles, and many other types. Through built-in advanced image processing algorithms, the sensor can not only calculate key parameters such as the number, size, and shape of particles, but also intuitively display images of each type of wear particle, thereby completing full-process trend identification and early warning 'from early micro-wear to severe failure'.
Main Application Areas
- Predictive Maintenance — Monitors wear particle trends in lubricating oils to schedule maintenance before equipment failure.
- Engine Oil Analysis — Detects and classifies ferromagnetic wear debris in engine oil for early fault diagnosis.
- Hydraulic System Monitoring — Tracks contamination and wear particles in hydraulic fluids to ensure system reliability.
- Gearbox Inspection — Analyzes wear particles in gear oil to assess gear and bearing condition.
- Industrial Machinery Health Monitoring — Provides continuous oil condition data for turbines, compressors, and other critical rotating equipment.
Keywords：ferrographic wear sensor, oil wear particle sensor, ferrography oil analysis, wear debris monitor, oil condition monitoring, ferromagnetic particle detector, oil particle counter, machine wear sensor
