Product Introduction
A new generationSKA IOL-H3 SeriesOnline oil monitoring system, the system is equipped with a digital dynamic control platform, integrates a high-resolution image sensing module and independently developed broadband impedance spectroscopy analysis technology, has a built-in industrial-grade 10-inch human-machine interaction terminal, and is simultaneously compatible with the collection of mechanical operating parameters such as vibration, pressure, and flow. It adopts a multi-physics composite sensor array with micron-level detection accuracy, can accurately identify viscosity decay gradients, wear particle morphology characteristics, and pollutant concentration distribution, and realizes real-time data modeling and trend prediction through an edge computing engine, effectively supporting early fault warning and intelligent maintenance decisions for key equipment, effectively reducing the risk of unplanned downtime and maintenance costs, and helping enterprises achieve predictive maintenance and upgrade equipment management efficiency.
◼ Dynamic image particle monitoring technology (new)
Intelligently monitors the contamination status in oil, effectively identifies bubbles, moisture, fibers, impurities, and acid value in oil; and can classify and output oil contamination to achieve predictive maintenance for equipment, outputting dynamic image data in as fast as 2s and outputting a test result in as fast as 30s.
◼ Newly self-developed resistivity monitoring technology (new)
Resistivity measurement technology directly targets the core of oil quality. Through precise analysis of dissolved acidic substances and other soluble contaminants in oil, the conductive ion content is analyzed, and physical and chemical indicators such as resistivity (Ω·cm) and temperature (°C) are monitored online.
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Brand-new industrial-grade 10-inch human-machine interaction terminal and brand-new software interface, newly added integrated resistivity, image visualization analysis, impedance spectroscopy, data wear morphology recognition, etc., with newly developed sensors outputting dynamic images in as fast as 2s.
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The system directly outputs kinematic viscosity at 40°C, resistivity, oil quality, contamination level, water content, saturation, and wear particles, enabling comprehensive monitoring of equipment oil aging status.
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The system has multi-method fusion technology and AI autonomous learning capability
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Leak monitoring: prevents leakage in the system itself and enables automatic start-stop control
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Electromagnetic opening and closing: based on the system operation model, autonomously learns the working patterns of the monitored equipment
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Software self-check: autonomously connects with cloud platform, regularly achieves software version updates
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Flow control: adapts to different on-site working condition changes, maintains constant system pipeline flow
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Multi-parameter fusion technology, capable of collecting data such as pressure, flow, and vibration, assisting in achieving scientific monitoring
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AI anti-foaming analysis algorithm, quickly and effectively eliminating the interference of bubbles in lubricating oil pipelines on monitoring data
Main Application Areas
- Power Generation — Monitors turbine and generator lubricating oil to detect wear and contamination, preventing unplanned outages.
- Manufacturing — Tracks hydraulic and gearbox oil condition in production lines to reduce downtime and extend equipment life.
- Marine — Ensures reliable operation of ship engines and hydraulic systems by continuously analyzing oil quality.
- Oil & Gas — Provides real-time oil monitoring for compressors and pumps in harsh environments, enabling predictive maintenance.
- Wind Energy — Monitors gearbox and bearing oil in wind turbines to optimize maintenance schedules and avoid failures.
Keywords：online oil monitoring system, oil analysis sensor, oil condition monitoring, industrial oil monitoring, predictive maintenance, oil particle counter, viscosity sensor, oil contamination detection
