Portable Visual Wear Analyzer - SKA IBM Series
Usage conditions
| Maximum oil temperature | Oil sample viscosity | Injection pressure | Working environment temperature | Battery operating time | Online power supply | Maximum humidity |
|---|---|---|---|---|---|---|
| -10-60℃ | 1-1500cp | ≤3bar | -20-85℃ | 5H | AC220 | 95% |
Detection range
| Wear detection | Particle counting | Particle type | Moisture | Applicable oils | Working mode |
|---|---|---|---|---|---|
| Wear analysis, wear identification Total wear amount, particle size |
Particle distribution Contamination level |
Fatigue wear/sliding wear/cutting wear/fibers/impurities Counting/classification |
Saturation Moisture Content |
Mineral oil, hydraulic oil Gear oil, turbine oil |
Online/Offline |
Product Introduction
SKA IBM Series Portable Visual Wear Analyzer
SKA IBM SeriesIt is a portable oil wear analysis device. Based on dynamic image visualization sensors, it performs visual analysis of equipment wear conditions, enabling real-time reflection of wear morphology characteristics, wear types, particle diameters, particle concentrations, etc. The high-precision sensor can identify wear as small as 1um and provide the contour dimensions of specific morphologies. It can also effectively distinguish cutting wear, fatigue wear, bubbles and water droplets, impurities, fibers, and other foreign interfering substances. The product is suitable for gear oil, hydraulic oil, and diesel engine oil, and can also detect black engine oil products. It can also be optionally equipped with a particle counter and moisture sensor to achieve detection of comprehensive oil aging indicators.
High-resolution imaging system
Equipped with 5MP high-speed CMOS sensor
Pixel size 1.4μm, frame rate 2000fps
Equipped with adjustable-focus microscopic optical module
10-200× electronic magnification, supporting dynamic focus tracking of oil flow field
Integrated multi-band coaxial light source system
White light + near-infrared dual channel, enhancing contrast between metal/non-metal particles
Fast response and ultra-high precision
Response time ≤2.0 seconds
From sampling to full-parameter output
Supports online detection flow velocity range 0.5-5m/s
Optimized through micro Venturi flow channel
Particle size detection accuracy
1μm (ISO4402) or 4μm(c) (GB/T18854/ISO11171)
Main Application Areas
- Hydraulic Systems — Monitors wear particles and contamination in hydraulic oil to prevent component failure and extend system life.
- Gearboxes — Detects fatigue and cutting wear in gear oil, enabling early fault diagnosis and maintenance planning.
- Turbines — Analyzes turbine oil for wear debris and moisture, ensuring reliable operation of power generation equipment.
- Diesel Engines — Evaluates wear in diesel engine oil, including black oil, to support predictive maintenance.
- Industrial Machinery — Provides online or offline oil analysis for various industrial machines to reduce downtime and repair costs.
Keywords：portable wear analyzer, oil wear analysis, visual wear analyzer, particle counter, oil condition monitoring, wear particle analysis, hydraulic oil testing, gear oil analysis
