Contamination Sensor (Oil Particle Counter) - SKA IFJ
Detection parameters
| Item | Parameter |
|---|---|
| Detection Indicators | Contamination level, particle size and quantity distribution, moisture |
| Detection range | Particle size: 1~400um Moisture content: 0-10000ppm |
| Sensitivity | 1μm (ISO4402) or 4μm (c) (GB/T18854, ISO11171) |
| Detection accuracy | ±0.5 contamination level (typical value) |
| Number of Channels | 8 |
| Detection Channels | 1μm、2μm、5μm、10μm、15μm、25μm、50μm、100μm；4μm(c)、4.6μm(c)、6μm(c)、10μm(c)、14μm(c)、21μm(c)、38μm(c)、70μm(c) |
| Built-in Standards | GJB420A-96, GJB420B-06, NAS1638, ISO4406, etc. |
| Calibration Standards | ISO4402 or ISO11171 |
Product Introduction
The core advantages of this oil particle counter are concentrated in the maturity of particle detection technology, cost control capability, and adaptability for large-scale deployment: based on the mature laser light-blocking counting principle, the sensor has a significant cost advantage while ensuring the accuracy of particle size and quantity identification, and can meet the batch deployment needs of large-scale liquid cooling scenarios such as computing cabinet clusters and multi-loop networking. Its core value lies in transforming particle contamination from sampling results into continuous data: by establishing a cleanliness trend baseline, it can determine whether contamination levels are deteriorating, when they began to deviate, and whether short-term peaks occur after maintenance operations such as fluid replenishment, venting, switching, and filter replacement, thereby moving risk identification ahead of failures.
At the same time, for working condition interferences commonly found in liquid cooling sites such as trace moisture and bubbles,SKA IFJ-3DThe particle counter provides a correction mechanism on the data side to minimize false alarms and ineffective troubleshooting caused by "false fluctuations," bringing online monitoring closer to an engineering-ready state. At the system integration level,SKA IFJ-3DSupports standard industrial communication, with a clear bypass installation method, facilitating rapid deployment at key points such as CDUs, cabinet manifolds, and heat exchangers and integration into existing monitoring platforms, enabling online management of liquid cooling cleanliness.
Application areas:Energy and power (water pumps, wind power gearboxes, oilfield fracturing trucks, hydropower steam turbines, hydraulic systems, etc.), construction machinery (tunnel boring machines, coal mining machines, emulsion pumps, port cranes, ship unloaders, excavators, engines), aerospace (aero engines, aviation kerosene, hydraulic systems, etc.), high-computing-power servers (a unified implementation point for cleanliness management of cold plates, radiators, computing cabinets, and components)
Applicable oil types:Gear oil, hydraulic oil, turbine oil, etc.; oil film oil, etc.; transmission fluid, turbine oil, etc., insulating oil, transfer case oil, etc. contamination particle detection
Main Application Areas
- Hydraulic Systems — Monitors contamination levels in hydraulic oil to prevent wear and failure of hydraulic components.
- Power Generation — Ensures oil cleanliness in turbines and transformers to maintain efficient power generation.
- Manufacturing — Used in quality control for machining and assembly lines to ensure oil cleanliness in critical equipment.
- Aerospace — Tests hydraulic fluids and lubricants in aircraft systems to meet strict contamination standards.
- Marine — Monitors oil contamination in ship engines and hydraulic systems to prevent costly breakdowns.
Keywords：oil particle counter, contamination sensor, oil contamination monitor, particle counter, hydraulic oil testing, oil cleanliness sensor, laser particle counter, oil condition monitoring
