Portable Intelligent Ferrography Analyzer - SKA JW-IFA-G2

Portable Intelligent Ferrography AnalyzerSKA JW-IFA-G2, mainly used for detecting the wear status of mechanical propulsion systems in equipment, including engines, gearboxes, transmission boxes, integrated transmission devices, hydraulic systems, etc.

Portable Intelligent Ferrography AnalyzerSKA JW-IFA-G2It utilizes high-gradient magnetic field force to orderly deposit wear particles carried in in-service lubricating oil of equipment, captures wear particle deposition spectrum images, and extracts characteristic parameters such as wear particle concentration, particle size, and morphology to characterize wear, analyze abnormal wear faults of equipment, monitor equipment operating status in real time, and diagnose wear faults. It has important practical significance and engineering application value in promoting the further development of oil wear particle detection sensors and instrument technology, improving the condition-based maintenance level of equipment with online wear monitoring, and avoiding sudden accidents caused by wear failure.

Portable Intelligent Ferrography AnalyzerSKA JW-IFA-G2 Structural Principle

Portable Intelligent Ferrography AnalyzerSKA JW-IFA-G2Its basic working principle is: the industrial computer sends commands to the deposition controller, causing the lubricating oil to flow through the wear particle sensor module at a set flow rate, while simultaneously producing orderly deposition of ferromagnetic wear particles. Then the wear particle sensor module acquires wear particle image signals and transmits them to the industrial computer. Through the wear detection system software, the wear particle concentration in the lubricating oil is extracted, and the analysis and processing results are used to determine the equipment wear status and guide condition-based maintenance of equipment, so as to avoid unnecessary oil changes and maintenance, reduce operating costs, and ensure reliable and stable operation of equipment.

Portable Intelligent Ferrography AnalyzerSKA JW-IFA-G2As an oil wear particle monitoring and analysis instrument, it can extract visual characteristic parameters of wear particles in oil to quantitatively characterize wear changes and reflect equipment operating status. It can be used to monitor the health status of power and transmission systems of major equipment such as wind power gearboxes, tanks and armored vehicles, aircraft, and naval vessels, guide condition-based maintenance of equipment, and provide technical support for long-term safe, reliable, and stable operation of equipment.

Portable Intelligent Ferrography AnalyzerSKA JW-IFA-G2It is mainly composed of a computer, a wear particle sensor module, and wear detection system software. The monitoring software can control the magnetic field of the wear particle sensor excitation device, the flow rate of the oil, and the light source mode, thereby achieving deposition of wear particles of different degrees, and can use the host computer to analyze and process the collected wear particle images.