Intelligent Lubricating Oil Online Monitoring System - Oil Condition Monitoring - Online Oil Testing - SKA/ZG
The operating voltage is DC24V/AC220V, the operating current is less than 2.5A, the operating oil pressure is below 2MPa (optional 2~40MPa high oil pressure), the operating temperature range is -20~60℃, and the fluid temperature is recommended to be between 10~85℃.
Product Introduction
This online oil monitoring system is specially designed for monitoring hydraulic oil, lubricating oil, gear oil, and transmission oil in large mechanical equipment, through the built-inHigh-precision online oil monitoring sensorand realizes real-time continuous monitoring of key parameters of equipment lubricating oil. The provided real-time data not only enables equipment operators to deeply understand the operating status of the equipment, but also lays a solid foundation for the maintenance team to carry out predictive maintenance. Users can promptly capture potential signs of equipment failure and take preventive measures to avoid unexpected downtime and expensive repair costs, thereby extending equipment service life and greatly improving equipment reliability and safety.
1. ComprehensiveOnline oil monitoring：Real-time output of key indicators such as dynamic viscosity, kinematic viscosity, density, dielectric constant, temperature, water activity, water content, contamination level, ferromagnetic and non-ferromagnetic metal wear particles, and total wear particles of the oil.
2. Defoaming device: Effectively prevents bubbles from interfering with detection results, ensuring data stability and reliability. It is crucial for accurately obtaining oil condition information and avoiding misjudgment and unnecessary maintenance costs.
3. Flexible working modes: Equipped with automatic start-stop, intermittent working, and continuous working modes, extending the service life of the monitoring system.
4. Strong compatibility: Multiple sensors can be freely combined according to needs, without significantly increasing configuration costs, and new monitoring content can be added at any time as requirements change.
5. Intelligent software system: Realizes functions such as standardized data display, coordinate curve analysis, historical data query, and graded alarm for abnormal data, providing users with a one-stop monitoring solution
The system is equipped with a 10-inch industrial touch LCD screen with a resolution of up to 1920*1080, supporting real-time data viewing, trend display, historical query, warning value setting and alarming functions.
The sampling method is automatic circulating sampling with a built-in pump. Remote data collection supports RS485/232/4G/network port (optional). The memory is a 32G high-speed SD card,
The operating system is a real-time multitasking operating system.
The parameters of the online oil sensor cover physical and chemical indicators such as dynamic viscosity, kinematic viscosity, density, dielectric constant, temperature, water activity, and water content, contamination particles including contamination level NAS/ISO/GJB, and wear particles such as ferromagnetic metal wear particles, non-ferromagnetic metal wear particles, and total wear particles.
The operating voltage of the system is DC24V/AC220V, the operating current is less than 2.5A, the operating oil pressure is below 2MPa (optional 2~40MPa high oil pressure), the operating temperature range is -20~60℃, and the fluid temperature is recommended to be between 10~85℃.
The oil circuit interface is an M141.5 internally threaded oil pipe union. Installation is through 4M12 bolts and D-type mounting screws. The product size is 400300*180mm (tolerance ±2), the weight is 14.5±2KG, and the protection level reaches IP64.
Power industry: gas turbine generator sets, steam turbines, turbines, compressors, air compressors, cooling towers, speed control systems, ball valves, gears, and other lubrication systems, gear hydraulic systems.
Iron and steel metallurgy: rolling mill hydraulic stations, top furnace hydraulic systems, thin oil lubrication systems.
Ship and port: marine engines, diesel engines, ship grab machines, crane gearbox lubrication systems,
Cement and heavy industry: cement mill reducer lubrication systems, raw mill lubrication systems, roller press reducer thin oil lubrication stations, rotary kiln main reduction gearboxes, coolers.
Paper industry: used in the paper industry for winders, press sections, drying sections, sizing machines, and coating and other lubrication hydraulic systems
Petrochemical industry: oil extraction machines, generator sets, lifting and hoisting equipment, mud treatment equipment, propulsion lubrication hydraulic gear systems of transport ships.
Coal mining: shearers, scraper conveyors, crushers, loaders, belt conveyors, reducers, emulsion pumps.
Engineering machinery: used in the lubrication systems and hydraulic systems of various engineering machinery, shield tunneling machines, and roadheaders
Military equipment: used in the lubrication systems and hydraulic systems of artillery, warships, tanks, armored vehicles, troop carriers, etc.
Main Application Areas
- Power Generation — Continuous monitoring of turbine and generator lubricating oil to prevent unexpected failures and extend equipment life.
- Manufacturing — Real-time oil condition tracking for hydraulic systems and gearboxes on production lines, reducing downtime and maintenance costs.
- Oil & Gas — Online monitoring of compressor and pump lubricants in remote or harsh environments, ensuring reliable operation.
- Marine — Monitoring of engine and hydraulic oil on vessels to support condition-based maintenance and avoid costly breakdowns.
- Heavy Machinery — Oil quality surveillance for construction and mining equipment to optimize service intervals and protect critical components.
Keywords：online oil monitoring system, lubricating oil analyzer, oil condition sensor, real-time oil testing, industrial oil monitoring, oil quality sensor, predictive maintenance, lubricant monitoring equipment
